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Pearlescent Pigments in Powder Coatings: A Technical Playbook
Pearlescent Pigments(We also call it pearl pigments or mica pigments) own stunning color-shifting effects in powder coatings, but their successful application requires precision.
Below are 9 key guidelines with optimized data presentation for your easy reference.
Editor: Jason Zhao from iSuoChem
Choose the right pigment based on temperature resistance and application:
| Pigment Type | Max Temp Resistance | Best Applications | Characteristics | 
|---|---|---|---|
| Mica-Based (Natural) | ≤200°C | 
					 Indoor appliances, decorations, cosmetics, various plastic products, printing ink packages, textile printing.  | 
						 Low cost, Safe, soft gloss. But not high-temperature resist(Easy to change color), also acid and alkali resistance and weather resistance are average.  | 
				
| Silica-Coated (Synthesis) | ≤800°C | 
					 Automotive, outdoor use, high-end cosmetics, industrial coatings, specialty plastics  | 
						 High purity, High brightness, High whiteness, Good weather resistance, High-temperature resist, Anti-UV aging. But Easy in peeling if under-cured  | 
				
| Glass Flake (Diamond) | 1000°C+ | 
					 ceramics, Industrial anti-corrosion coatings, building exterior paints, Anti-counterfeiting ink/HT equipment  | 
						 Excellent temperature resistance (≥1000°C), high hardness. But high cost, high brittleness (Not suitable for cosmetics, soft plastics)  | 
				
Recommendation: For automotive coatings, use Merck Iriodin® 123 for heat resistance.
Home appliances, BASF Paliocrom Gold. But these 2 type has quite high purchasing cost. You can email iSuoChem to get the equivalent code to Merck and BASF. Same quality, and low purchasing cost.
 
 
	
| Equipment | Speed Range | Breakage Rate | Best Use Case | 
|---|---|---|---|
| 3D Motion Mixer | 10–20 rpm | <0.5% | Final blending | 
| Twin-Screw Extruder | 300–500 rpm | ≤3% | Pre-mixing stage | 
| High-Speed Disperser | Not recommended | Up to 15% | Avoid for pearl pigments | 
Pro Tip: Pre-blend pigments with 30% resin before full incorporation to reduce shear damage.
Summary(Mixing skills): Use a low-speed mixer (as gentle as kneading dough), high speed will break the pearlescent particles.
 Wrap a layer of resin to protect the pigment in advance.
 
			

 
 
					
Certain resins can degrade pearl effects—choose wisely:
| Resin Type | Reaction Risk | Solution | 
|---|---|---|
| Epoxy resin | Surface dulling | Switch to amine-free curing systems | 
| Carboxyl Polyester | Acid-base reaction with TiO2 coatings | Use hydroxyl resin+ PH adjuster instead | 
| UV-Curable resin | Photoinitiators degrade organic pigments | Inert coating pigments | 
Test Method: Heat a 1:5 pigment-resin blend at 80°C for 48h to check stability.
Summary(key mistakes to avoid): Some resins (such as epoxy resin) will turn pearlescent to matte.
									
Prevent clumping and speckling with strict humidity control:
| Stage | Temperature | Max Humidity | Equipment | 
|---|---|---|---|
| Storage | 25±2°C | ≤30% RH | Desiccant dehumidifiers | 
| Mixing | Ambient | Dew point ≤−40°C | Local dry hood | 
| Reclaimed Powder | 80°C (4h dry) | ≤0.3% moisture | Karl Fischer tester | 
Summary(key mistakes to avoid): A humid environment will cause caking, so store it in a moisture-proof manner (like storing snacks).
 
 
									
| Desired Effect | Safe Formula | Avoid | 
|---|---|---|
| High metallic | Pearlescent pigments + iron oxide blends | Raw aluminum powder | 
| Soft luster | Pearl + ≤5% transparent pigments | Excess transparents | 
| Colored pearl | Pearl + inorganic colorants | Organic dyes (UV fade) | 
Summary(key mistakes to avoid): Don't mix it with aluminum powder, as it will "fight" and affect the pearl effect.
														
 
													
6. Weather Resistance Performance
Outdoor durability varies by pigment type:
| Test | Organic-Coated ΔE | Inorganic-Coated ΔE | 
|---|---|---|
| QUV 1000h | >5.0 | <1.5 | 
| Salt Spray 500h | Severe fading | No change | 
Top Pick: Merck Xirallic® for long-term outdoor stability. Sure, iSuoChem also can supply equivalent code with full inorganic coatings.
 
 
													
7. Recycled Powder Management: Ensuring Color Consistency
Balance cost savings with quality:
| Reuse Ratio | Color Shift (ΔE) | Recommendation | 
|---|---|---|
| ≤10% | <0.5 | Excellent | 
| 10–15% | 0.5–1.0 | Good | 
| >15% | >1.5 | Poor | 
 
 
												
Management of Film thickness:
| Thickness range | Visual effect | Defect rish | 
|---|---|---|
| 60um max | Poor coverage. Substrate visible | Color deviation | 
| 80-120 um | Optimal pearl effect | None | 
| 150um min | Sagging, edge build-up | Uneven surface | 
 
 
								
 9-1. Use three-angle spectral analysis technology to completely eliminate blind spots in visual inspection:
25° high light angle: capture surface specular reflection characteristics
45° middle angle: color performance under standard observation conditions
75° lateral light angle: detect color shift in low gloss areas
9-2. Standardized inspection parameter configuration
Lighting conditions: D65 artificial daylight source (color temperature 6500K) that meets international standards
Color tolerance system:
Indoor application: ΔEab* ≤1.0 (CIE Lab color difference standard)
Outdoor application: ΔEab* ≤1.5 (considering the influence of ambient light)
9-3. Inspection process optimization
Through multi-angle collaborative analysis, the following can be achieved:
High-precision color consistency verification 
									
Defect detection of special gloss surfaces
 Color stability evaluation under different lighting environments
 
									
Summary(Quality inspection tips): Use multi-angle lighting to check (25°, 45°, 75°) to ensure that it is evenly shiny from different angles.
 
 
								
So, after reading the whole article with 9 tips, are you still confused? Then let me help you summarize it in one sentence.
If you want pearlescent paint to be shiny and durable, remember - choose the right pigment, operate gently, prevent moisture and sun, control thickness, and check from multiple angles during quality inspection!
the professional team to service !